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The above energy efficiency opportunities (EEOs) in the Anaheim plant could save about 27% of the facility.s annual electrical energy usage, and 36% of its annual natural gas energy usage. The annual cost savings due to implementation of the above EEOs are estimated at about 20% of the facility.s annual energy costs, with an overall simple payback of 1.6 years.
Other major energy efficiency measures that were identified in the Anaheim Plant
included:
Replace the Flare, Fume Burner, and Heat Transfer Oil (HTO) Furnace with a Heat
Recovery Thermal Oxidizer-HTO Furnace . This is an alternate solution to Measure
3 of Table 2. Replacing the existing flare and fume burner (thermal oxidizers) and the
existing HTO furnace with a single unit that oxidizes both VOC streams, and recovers
the waste heat, to heat the plant.s hot oil system, can result in significant energy
savings, and air emissions reduction. The system will need to be engineered. The
estimated payback is 2.4 years. A schematic of such a system is shown in Figure 5.
Use One of the Existing Thermal Oxidizers to Incinerate Both VOC Streams - This is an alternate solution to Measure 3. This measure includes re-routing the VOC streams so that they may be incinerated in one of the existing thermal oxidizers. The
estimated simple payback is 1.3 years.

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