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Materials from different manufacturers have been supplied to you. You are told that these are polymer coatings with embedded nanoparticles. Transmission electron microscopy (TEM) has been requested to assess if these nanometre sized particles differ depending on the manufacturer and if the distribution or size of particles varies through the thickness of the material.
(a) Briefly outline what investigations you could undertake before using the TEM to explore any assumptions made? Outline any information you might expect to acquire with your chosen technique (s).
(b) Outline the capabilities and main benefits of the TEM to this materials investigation. Indicate what types of information can be obtained.
Your system has a scanning attachment. Identify suitable techniques and the detectors required that might be helpful (and what advantage they would have to this investigation) in a scanning transmission electron microscope).
(c) What specimen thickness would be suitable for the TEM? Outline a possible preparation route for your materials and explain clearly what areas of your specimens you would examine.
(d) What differences would there be in the quality of information gathered to using the same materials prepared for a scanning electron microscope

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2Â¥2016-02-03 09:38:18
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Thermal Barrier Coatings (TBCs) can be deposited using the EB-PVD process. Explain the manufacture
of an EB-PVD TBC system
a) First, select your chosen bondcoat system and describe in brief its manufacture. Justify your choice
of system and the benefits you expect.
b) Describe the EB-PVD deposition process and explain what modifications are required to the basic
evaporation process to ensure correct stoichiometry, microstructure, adhesion and performance in
service. Justify your choices by reference to the structural zone models of Movchen and
Demenshichin, which was later updated to include pressure effects by Thornton.
c) How does this microstructure modify thermal barrier coating performance? Discuss thermal
conductivity, strain tolerance (compliance) and erosion resistance.

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