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Pressure Vessel Design: The Direct Route (Advances in Structural Integrity)
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This book explores a new, economically viable approach to pressure vessel design, included in the (harmonized) standard EN 13445 (for unfired pressure vessels) and based on linear as well as non-linear Finite Element analyses. It is intended as a supporting reference of this standard's route, providing background information on the underlying principles, basic ideas, presuppositions, and new notions. Examples are included to familiarize readers with this approach, to highlight problems and solutions, advantages and disadvantages. * The only book with background information on the direct route in pressure vessel design. * Contains many worked examples, supporting figures and tables and a comprehensive glossary of terms.
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Foreword ix
Acknowledgement xiii
On the Use of this Book xv
Chapter 1. Introduction 1
Chapter 2. General 3
2.1. General on the Direct Route in Design by Analysis 3
2.2. General Terms and Definitions 6
2.2.1. Failure-Related Terms 6
2.2.2. Action-Related Terms 10
2.2.3. Model-Related Terms 15
2.2.4. Thickness-Related Terms 18
2.2.5. Response-Related Terms 19
2.2.6. Design Check-Related Terms 21
2.3. General on Characteristic Values and Characteristic
Functions of Actions 26
2.3.1. Requirements in the Pressure Equipment Directive 26
2.3.2. Consequences from the PED Requirements 28
2.4. General on Design Models and Constitutive Laws 30
2.4.1. General on Design Models 30
2.4.2. General on Constitutive Laws 33
Chapter 3. Design Checks and Load Cases 43
3.1. Design Checks 43
3.2. Load Cases 45
3.3. Procedure 50
3.3.1. Step 1: Setting Up of Load Case Specifications List 50
3.3.2. Step 2: Setting Up of Design Check Table 50
3.3.3. Step 3: Setting Up of Design Models 52
3.3.4. Step 4: Execution of Design Checks 52
3.3.5. Step 5: Final Conclusion 53
3.4.Example 53
Chapter 4. Gross Plastic Deformation Design Check (GPD-DC) 55
4.1. Introduction 55
4.2. Procedure 58
4.3. Design Models 59
4.4. Design Values of Actions 63
4.5. The Principle 65
4.6. Application Rule 67
4.7. Examples 67
Chapter 5. Progressive Plastic Deformation Design Check (PD-DC) 69
5.1. Introduction 69
5.2. Procedure 76
5.3. Design Models 77
5.4. Design Functions of Actions 79
5.5. The Principle 80
5.6. Application Rules 80
5.7. Examples 82
Chapter 6. Stability Design Check (S-DC) 83
6.1.Introduction 83
6.2.Procedure 95
6.3. Design Models 95
6.4. Design Values and Functions of Actions 98
6.5. The Principle 98
6.6. Application Rules 99
6.7. Examples 99
Chapter 7. Cyclic Fatigue Design Check (F-DC) 101
7.1. Introduction 101
7.1.1. General Remarks to the F-DC 101
7.1.2. General Remarks to the F-DC of Unwelded Region 104
7.1.3. General Remarks to the F-DC of Welded Regions 110
7.2. Procedure 116
7.3. Design Models 117
7.3.1. Requirements with Regard to Welded Regions 117
7.3.2. Requirements with Regard to Unwelded Regions 118
7.3.3. General Requirements with Regard to Welded and
Unwelded Regions 118
7.4. Design Values and Design Functions of Actions 120
7.5. The Principle 120
7.6. Correction Factors for Unwelded Regions 121
7.6.1. Plasticity Correction Factor 121
7.6.2. Effective Stress Concentration Factor 124
7.6.3. Surface Finish Correction Factor 125
7.6.4. Thickness Correction Factor 125
7.6.5. Mean Stress Correction Factor 126
7.6.6. Temperature Correction Factor 127
7.7. Correction Factors for Welded Regions 128
7.7.1. Plasticity Correction Factor 128
7.7.2. Thickness Correction Factor 128
7.7.3. Temperature Correction Factor 129
7.8. Design Fatigue Curves 129
7.8.1. Design Fatigue Curves for Welded Regions 129
7.8.2. Design Fatigue Curves for Unwelded Regions 130
7.9. Cycle Counting 131
7.9.1. General 131
7.9.2. The Reservoir Cycle Counting Method 133
7.10. Fatigue Damage Accumulation 134
7.11. General Remarks to the Methodology 135
7.12. Methodology for Welded Regions and Surface Hot Spots 136
7.13. Methodology for Welded Regions and Internal Hot Spots 137
7.14. Methodology for Unwelded Regions 138
7.15. Examples 143
Chapter 8. Static Equilibrium Design Check (SE-DC) 145
8.1. Introduction 145
8.2. Procedure 146
8.3. Design Models 146
8.4. Design Values of Actions 147
8.5. The Principle 148
8.6. Examples 149
Epilogue 151
References 153
Annex A: Useful Shakedown Theorems 161
Annex E: Examples 165
Annex E.3: Example of a Design Check Table 165
E.3.1: Design Check Table of a Jacketed Autoclave 165
Annex E.4: Examples of Gross Plastic Deformation Design Checks 169
E.4.1: GPD-DC of a Hydrocracking Reactor 170
E.4.2: Detailed Investigation of the Transition of a Cylindrical to a
Hemispherical Shell 177
E.4.3: GPD-DC of an Air Cooler Header 189
E.4.4: GPD-DC of a Nozzle in Hemispherical End 201
Annex E.5: Examples of Progressive Plastic Deformation Design Checks 211
E.5.1: PD-DC of a Hydrocracking Reactor 211
E.5.2: PD-DC of an Air Cooler Header 219
E.5.3: PD-DC of a Nozzle in Hemispherical End 226
Annex E.6: Examples of Stability Design Checks 232
E.6.1: First S-DC of a Jacketed Stirring Vessel 232
E.6.2: Second S-DC of a Jacketed Stirring Vessel 237
Annex E.7: Examples of Cyclic Fatigue Design Checks 240
E.7.1: F-DC of a Cylindrical to Hemispherical Shell Transition 240
E.7.2: F-DC of an Air Cooler Header 243
Annex E.8: Examples of Static Equilibrium Design Checks 248
E.8.1: SE-DC of a Skirt Supported Heavy Reactor Column 248
E.8.2: SE-DC of a Skirt Supported Light Pressure Vessel 254
E.8.3: SE-DC of a Leg Supported Vertical Storage Tank 262
Annex L: Input Listings 271
L.4.1: GPD-DC of a Hydrocracking Reactor 271
L.4.2: GPD-DC of Details of Cylindrical Shell to Hemispherical End 274
L.4.3: GPD-DC of an Air Cooler Header 275
L.4.4: GPD-DC of a Nozzle in Hemispherical End 282
L.5.1: PD-DC of a Hydrocracking Reactor 283
L.5.2: PD-DC of an Air Cooler Header 283
L.5.3: PD-DC of a Nozzle in Hemispherical End 289
L.6.1: First S-DC of a Jacketed Autoclave 289
L.6.2: Second S-DC of a Jacketed Autoclave 292
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