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ringzhu
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[求助]
药学~~
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Workplace Organization & Layout Early detection of equipment problems requires a lean and well-organized workplace so that it is easy to see when things are not correct. Early warning signs, such a s minor fluid leaks, are indications of future failure and must be proactively addressed to minimize downtime and product impact. It must be clear to the observer that all workplace and equipment throughout the size are conspicuously clean, with necessary parts and equipment well organized and properly stored. 1. The site’s 5S program addresses general workplace cleanliness and order, together with specific focus on equipment to facilitate early detection of deterioration in performance, condition and appearance. Having a structured program such as 5S is about much more than just good housekeeping. It is about changing the environment where abnormalities are easily identified. It has a direct effect on safety, cost, quality, delivery and OEE. Compliance audits are used to ensure that standard for cleanliness and order are maintained. 2. Workplace and equipment cleaning schedules, detailing both task and frequency, are in use by all operators Operators should develop their own documented routines and should specify task requirements in terms of standards, requirements and equipment etc as well as task duration and frequency. 3. All workplace and equipment throughout the site are clean and well-organized, with only necessary parts and materials kept on the shop floor in clearly defined and marked positions. Workplaces and equipment should be conspicuously clean and tidy, free of clutter, and well organized (based on site tour) Good visual management requires simple work places so that problems and difficulties are quickly apparent. This can be achieved by only holding items close to the workplace that will be needed on a frequent basis. All items that are required to be kept in the workplace should have marked and designated storage areas, such as shadow boards. 4. Andon control is employed on all relevant equipment to alert production personnel to equipment problems. Andon is name given to a warning signal that reports important information requiring immediate attention. Typically Andon control in the form of lights or sound is used to signify that a line or process has stopped and requires operator intervention; they can either be triggered by the operator or automatically 5. Work place layout specifically address equipment maintainability Full consideration has been given to ease of maintenance. Factors include location, identification and accessibility of inspection points, easy accessibility of frequently used tools, maintenance parts and materials and modular changes, where appropriate In addition, troubleshooting guides and critical operating and maintenance instructions must be easily accessible in the workplace 6. All process and packaging materials are readily accessible to production operators Workplace must be designed so that travel time and delays to operators are minimized. Planning should ensure material is available when required and temporary storage locations should be at, or near ,the point of use. |
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ringzhu: 金币+25, 翻译EPI+1, ★★★很有帮助, 谢谢~~ 2012-10-11 20:17:20
爱与雨下: 翻译EPI-1 2012-10-13 22:10:57
ringzhu: 金币+25, 翻译EPI+1, ★★★很有帮助, 谢谢~~ 2012-10-11 20:17:20
爱与雨下: 翻译EPI-1 2012-10-13 22:10:57
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工作场地的组织与安排 设备问题的早期检测需要一个精益和组织良好的工作场所，这样可以随时看到出错的地方。早期报警信号，如液体泄漏，这暗示了后续工作的失败，所以需要主动地处理这个问题以减少故障时间和技术转移。观察者需要清楚的知道工作场所及设备的每一个角落都要非常干净，以及它的一些必要部分和设备需要良好的组织管理并适当储存。 1该站点的5S程序涉及一般工作场所的清洁和秩序，也特别关注设备，可以促使设备的性能、运行状态、外观等的 恶化被早期的检测。拥有5S程序比有一个好管家还要好，这个程序可以很容易的发现变化的环境中的一些异常情况的发生。它与生产安全、花费，质量、运输以及综合设备效率有着直接的关系。使用合规性审计确保工作场所维持清洁并有序。 2工作场所和设备的清洁时间表详细的列举了清洁的任务和频率/次数， |
2楼2012-10-11 09:01:26
