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alsjiao

ÖÁ×ðľ³æ (ÖøÃûдÊÖ)

Diamond resin grinding wheel is a diamond abrasive to resin binder filled with suitable material, through the preparation, mixing, hot pressing, curing, machining and other process made of a certain rigidity of the grinding tool. Qi with the manufacturing process is simple, low cost, wheel easy to repair, etc., and resin-based abrasive has a certain flexibility, improves the surface roughness, is widely used in ceramics, glass, carbide and other hard and brittle materials grinding. However, due to excellent chemical stability of diamond at room temperature, the diamond of acid, alkali, salt and other chemicals have shown to be inert. Therefore, the resin and binding properties between the diamond particles are not ideal. The commonly used treatments such as copper, nickel, etc. Although the resin can improve the wettability between diamond grains, but mostly mechanical chimera, a combination difficult to form chemical bonds, but will also affect the self-sharpening diamond grits; and coupling agents on the literature of diamond abrasive saw less literature approach used coupling agents are used alone, without pretreatment of the diamond, treatment process messy, unstable modification effect on the grinding wheel performance is not obvious.
    NaOH solution used in this article were pretreated diamond abrasive, and surface modification with silane coupling agent, by FTIR, wettability, impact strength, such as grinding performance was characterized on the treatment effect was found after treatment, the diamond surface the chemical composition changes, reducing the intensity of hydroxyl absorption peak; diamond wetting is also changed from hydrophilic into hydrophobic, the most obvious is to reduce the contact area with water, treated diamonds on the water gather in the dispersed state to state; spline through the impact on resin strength and Rockwell hardness tests showed that after the diamond on the impact strength of the resin matrix can enhance the effect, but no significant change in Rockwell hardness.
Dr.J
2Â¥2010-10-24 18:46:39
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Originally posted by alsjiao at 2010-10-24 18:46:39:
Diamond resin grinding wheel is a diamond abrasive to resin binder filled with suitable material, through the preparation, mixing, hot pressing, curing, machining and other process made of a certai ...

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3Â¥2010-10-24 18:56:24
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yunyanwuhen

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water3033(½ð±Ò+150, ·­ÒëEPI+1):ллÀ²£¬·­ÒëµÄÕæºÃ£¬³ýÁ˸ö±ðרҵ´Ê£¬ÍƼöÖйúÆÚ¿¯ÍøµÄcnki·­ÒëÖúÊÖ£¬×¨Òµ´Ê»ãÄÇÀï±È½ÏÈÝÒ×ÕÒ¡£»¹ÓÐÀÏÐÖÄãµÄÑÛ¹âȷʵ׼°¡£¬¾ÍÊDZÏÒµÂÛÎÄ£¬²»¹ýÎÒ·¢ÉÏÀ´µÄ²ÅÊÇÒ»°ë£¬ÁíÍâÒ»°ëÒÔǰдСÂÛÎĵÄʱºò×Ô¼º·­ÁË£¬ºÇºÇ£¬×ÜÖ®Ò»¾ä»°£¬Ð»Ð»À²£¬ÐÁ¿àÐÁ¿à¡£ 2010-10-26 10:53:44
Resin bond diamond grinding wheel was a rigid grinding tool, which was prepared with diamond as abrasive, resin as anchoring agent and proper filled material by a series of technical process including mix design, blending, hot compression moulding, curing and mechanical processing. The grinding wheel had advantages such as simple technology, low cost and easy to repire. Resin bond grinding tools had a certain resilience, which was in favor of improving the surface roughness of the workpiece, and was widely used in the grinding processing of  hard and fragile materials, such as ceramics, glass and cemented carbide. But diamond was inert to chemical reagent such as acid, base and salt because of its excellent chemical stability at normal temperature, which resulted in the dissatisfactory bonding property between diamond and resin. At present though the normal treatment such as copperplating and nickelplating could improve the wetting quality between resin and diamond, it was mechanical chimeric and hard to form chemical bond, which would affect the self-sharpening performance of diamond grain. Now literatures on treating diamond grain with coupling agent were few, and the treatments adopted were singlely using coupling agent without the pretreatment of diamond. These processings had disadvantage such as unorderly treatment processing, unstable modification effect and unconspicuous performance improvement of grinding wheel.

In this paper, the diamond grain was pretreated with NaOH salution and modified the surface with silane coupling agent. The treating effect was characterized by Fourier Transform infrared spectroscopy (FTIR), wetting quality, impact strength and grinding performance. The results showed that the surface chemical composition of diamond was changed and absorption intensity of hydroxyl was decreased. The wetting quality of diamond was changed to hydrophobicity instead of hydrophilicity and the most obvious change was that the treated diamond kept together on the surface of the water instead of separateness to reduce the contact area with water. The impact strength and Rockwell hardness of resin strip were also studied. The results indicated that the treated diamond could enhance the impact strength of resin matrix but Rockwell hardness had no evident changes.

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4Â¥2010-10-25 19:47:20
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