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7.3 Development of trace analytical methods for residual impurities
A trace analytical method may have to be developed for the determination of the RI in the last rinsate and / or in the succeeding product. The preceding client should be consulted to find out whether they can provide any information on analytical methods for the determination of trace levels of the preceding active ingredients. However, it should be realized that methods are specific to analytical equipment.
In practice, quality control or residue analytical methods are often adapted for RI trace analysis:
 Thin layer chromatography (TLC) is a simple and cheap, semi-quantitative analytical method suitable for the RI analysis in the succeeding product. However, its use is often limited to changeovers with detection limits above 100 ppm and RIs that absorb UV light for detection.
 Gas (GC) and Liquid Chromatography (LC) are applied for RI analysis in the succeeding product or in the rinsate when low cleaning levels have to be confirmed.
 LC-MS, GC-MS or other mass spec.-chromatographic methods are suitable for very low cleaning levels (<< 50 ppm).
 GC and LC trace analytical methods must be validated for linearity and recovery in the target cleaning level range:
o A suitable, validated cleaning procedure should give a cleaning result X, which is equal or below the target cleaning level. The target cleaning level is calculated by multiplying the cleaning level (as listed in the RI matrix) with a safety factor to account for possible analytical variability (Fig. 10 shows an example for a cleaning level of 100 ppm and a safety factor of 0.66).
o It is recommended that the limit of quantification relevant to this discussion should equal 40% of the cleaning level. This limit is not to be confused with the lower limit of detection of the analytical method.

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