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化学公社

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[交流] 【求助】求助高温化学焊接技术

哪位朋友有介绍两种不同钢材(如碳钢和不锈钢)化学焊接技术制成复合材料的资料,提供一下.

[ Last edited by FLY_Phoenix on 2009-5-7 at 13:58 ]
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tony_zk

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化学公社(金币+1):谢谢参与
化学公社(金币+1,VIP+0): 4-29 07:36
化学公社(金币+1,VIP+0): 4-29 07:45
异种钢的焊接技术书籍蛮多,但还有个限定词化学焊接技术,这里化学有什么特殊意义么?
2楼2009-04-28 08:02:57
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hui_jun_li

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化学公社(金币+1):谢谢参与
同问? 请解释一下.
3楼2009-04-28 09:27:56
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yeenlm

铁杆木虫 (著名写手)


化学公社(金币+1):谢谢参与
化学专业,焊接外行,lz的问题不是很清楚。
天天好运、谦虚谨慎、见贤思齐
4楼2009-04-28 10:17:46
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shena

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化学公社(金币+1):谢谢参与
化学公社(金币+1,VIP+0): 4-29 07:43
焊接冶金吧
5楼2009-04-28 19:44:10
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化学公社

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解释一下

制造过程如下:在碳钢上喷一层化学品.再叠上不锈钢,用高压把两层材料压住,在一个程控升温炉升温到1000度以上.利用中间喷的化学品高温反应把两层不同材料结合在一起制成复合材料.如同治接,因这里的关键是中间的化学品起作用,故我称之为化学焊接,
6楼2009-04-29 07:42:42
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hui_jun_li

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化学公社(金币+1,VIP+0): 4-30 08:23
Can you use "brazing"

Brazing of stainless steel & carbon steel components. Utilize copper, silver, nickel & low temperature brazing alloys.

Brazing Definition (AWS):
A group of joining processes that produces coalescence of materials by heating them to the brazing temperature in the presence of a filler metal having a liquidus above 450 C (840 F) and below the solidus of the base metal. The filler metal is distributed between the closely fitted faying surfaces of the joint by capillary action.
7楼2009-04-29 10:15:23
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hui_jun_li

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化学公社(金币+3,VIP+0): 4-30 07:34
ziice(金币+2,VIP+0):感谢您的交流 ,五一快乐 5-1 21:47
I think you are referring "thermit reaction welding"
An example as follows (using Al):
Thermit reaction details Aluminium reacts with iron oxides, particularly ferric oxide, in highly exothermic reactions, reducing the iron oxides to free iron, and forming a slag of aluminium oxide.

3Fe3O4+ 8Al = 4Al2O3+ 9Fe (3088°C, 719.3kCal↑)

3FeO + 2Al ⇒ Al2O3 + 3Fe (2500°C, 187.1kCal↑)

Fe2O3 + 2Al ⇒ Al2O3 + 2Fe (2960°C, 181.5kCal↑)

The various iron oxides are used in appropriate proportions so as to get the correct resultant quantity and temperature of molten steel. Approximately equal quantities of molten steel and liquid aluminium oxide are separated at about 2400°C, after a few seconds of the exothermic reaction. The iron obtained from such a reaction is soft and unusable as a weld metal for joining rails. To produce an alloy of the correct composition, alloys like ferro-manganese are added to the mixture along with pieces of mild steel, both as small particles, to allow rapid dissolution in the molten iron, to control the temperature and to increase the 'metal recovery'. Complete slag separation in a short time and better fluidity of the molten metal is achieved by adding compounds like calcium carbonate and fluorspar, etc.

Pre-heating the rail ends (to about 1000°C) is required to help the poured molten metal in washing away the surface oxidation on the rail ends, as otherwise, the molten metal may chill and solidify immediately on coming in contact with cold rail ends, without washing off the surface oxidation.

The procedure of 'controlled localized reaction' to keep the thermit mixture ignition under control was invented by Dr Goldschmidt and hence the process is sometimes also known as the Goldschmidt process. Individually patented processes have led to different trade names such as 'Thermit', 'Boutte', 'Argothem', etc.
8楼2009-04-29 10:22:08
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化学公社

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金属爆炸复合

这种结合方式是不是叫金属爆炸复合,有这方面的书籍
9楼2009-04-30 07:52:56
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chensijie

铁杆木虫 (著名写手)

在焊接领域叫扩散焊

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化学公社(金币+1):谢谢参与
化学公社(金币+1,VIP+0): 5-1 18:38
ziice(金币+1,VIP+0):感谢您的交流,五一快乐。 5-1 21:47
解释一下

制造过程如下:在碳钢上喷一层化学品.再叠上不锈钢,用高压把两层材料压住,在一个程控升温炉升温到1000度以上.利用中间喷的化学品高温反应把两层不同材料结合在一起制成复合材料.如同治接,因这里的关键是中间的化学品起作用,故我称之为化学焊接.
以上方法叫加中间层的扩散连接。连接效果不错。
一分耕耘一分收获。
10楼2009-04-30 10:33:09
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