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2Â¥2008-10-01 18:03:28
chengcj.2008
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(3) For the hydrogenation of benzene, the suitable temperature range is 120-210 oC. higher pressure will contribute to the reaction because hydrogenation is a volume-decreasing process. However, considering expensive investment, power, maintenance comsumption for high pressure systems, hydrogenation pressure of benzene is usually 0.5-1.0Mpa. In the case of benzene hydrogenation, the rate of liquid benzene is 0.2-1.0h, and the rate is usually kept at around 0.4h in consideration of the factors such as heat transfer, processing, production balance. For the hydrogenation of other unsaturated organic compunds, the rate should be chosen according to the conditions, which can range from 0.05 to 40h. Hydrogen space velocity is usually obtained by controlling hydrogen liquid ration, and the molar ratio of hydrogen and benzene is 4.0-10.0 for benzene hydrogenation, and 3.5-6 is preferred. While the ratio is 1-40£º1 for the hydrogenation of other organic compounds. (4) Effect of poisonous impurities in materials and gases on the catalyt 1) Sulfur Sulfur and sulfides £¨eg. H2S¡¢COS¡¢thiophene, etc.£©in materials can easily bonded to the main active component nickel of the catalyst. The simplest poisonous reaction equation by H2S is : (omitted). The larger the molecular weights of organic sulfides are, the more serious the anchor effects are. So, hydrogen should not contain sulfur, and sulfur content in materials should be lower than 3ppm. 2) Chlorides Chlorides have severl to dozens-fold effect on catalyst than sulfur. Hydrogen should not contain chlorides, and chlorides content in materials should be lower than 0.5ppm. 3) Oil Oil usually stems from lubricating oil in recirculating machines and compression machines. The lubricating oil will cover surface of the catalyst, and pomerization as well as carbonization will occur under the catalyst working conditions, which will not only reduce the effective catalyst surface area, but increase the catalyst bed resistance. Furthermore, sulfur and other impurities in the oil can poison the catalyst. Therefore, effective measures must be taken to strictly prevent catalyst contamination by the oil. 4) Ammonia Ammonia can be reversably adsorbed on nickel and occupies the active sites, which has negative effect on the catalyst. 5) Water Water can also be reversably adsorbed on nickel and occupies the active sites, which has negative effect on the catalyst. 6) Dusts They cover the catalyst surface to negatively affect the catalyst. Especially for iron impurities, side reactions can occur. Hence, all dusts must be strictly controlled. Application in industries: QC-4 type benzene hydrogenation catalyst has been applied on the 10000-ton scale hexane debenzene equipments of Dalian petroleum chemical engineering, Petro-China, and 1.5%£¨wt£©contents of benzene in hexane can be removed to a content lower than 10ppm. »¨Á˰ë¸öÏÂÎç, ×ÜËãÍê³ÉÁË. |
3Â¥2008-10-02 18:19:10














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