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Advanced welding processes Technologies and process control
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Advanced welding processes Technologies and process control Woodhead Publishing Limited and Maney Publishing Limited on behalf of The Institute of Materials, Minerals & Mining Woodhead Publishing Limited, Abington Hall, Abington, Cambridge CB1 6AH, England www.woodheadpublishing.com First published 1992, IOP Publishing Ltd This edition 2006, Woodhead Publishing Limited © Institute of Materials, Minerals & Mining, 2006 The author has asserted his moral rights. Preface ix Acknowledgements xi 1 An introduction to welding processes 1 1.1 Introduction 1 1.2 Conventional welding processes 2 1.3 Summary 15 2 Advanced process development trends 16 2.1 Introduction 16 2.2 Safety and environmental factors 21 2.3 Skill and training requirements 21 2.4 Areas for development 21 2.5 Process application trends 22 2.6 Summary 25 3 Welding power source technology 26 3.1 Introduction 26 3.2 Basic power source requirements 26 3.3 Conventional power source designs 27 3.4 Electronic power regulation systems 31 3.5 Output level, sequence and function control 39 3.6 Practical implications of electronic power regulation and control 42 3.7 Summary 43 4 Filler materials for arc welding 44 4.1 Introduction 44 4.2 MMAW consumables 44 4.3 Submerged arc welding consumables 46 4.4 Filler wires for GMAW and FCAW 47 4.5 Summary 57 5 Gases for advanced welding processes 58 5.1 Introduction 58 5.2 Shielding gases for arc welding processes 58 5.3 Gases for laser welding 71 5.4 Summary 72 6 Advanced gas tungsten arc welding 74 6.1 Introduction 74 6.2 Process developments 74 6.3 Process variants 79 6.4 Control of GTAW and related processes 91 6.5 Summary 98 7 Gas metal arc welding 100 7.1 Introduction 100 7.2 Metal transfer in GMAW 100 7.3 The physics of metal transfer 110 7.4 Summary: metal transfer phenomena 113 7.5 Control of conventional GMAW 113 7.6 Summary: process control 120 7.7 Recent developments in the GMAW process 120 7.8 Summary 134 8 High-energy density processes 136 8.1 Introduction 136 8.2 Plasma keyhole welding 138 8.3 Laser welding 144 8.4 Electron beam welding 157 8.5 Summary 164 9 Narrow-gap welding techniques 165 9.1 Introduction 165 9.2 Principles and features of narrow-gap welding 165 9.3 Narrow-gap welding processes 166 9.4 Summary and implications 177 10 Monitoring and control of welding processes 179 10.1 Introduction 179 10.2 Manual control techniques 180 10.3 Monitoring 188 10.4 Automated control techniques 203 10.5 Summary and implications 216 11 Welding automation and robotics 218 11.1 Introduction 218 11.2 Automation options 219 11.3 Simple mechanization 219 11.4 Dedicated and special-purpose automation 223 11.5 Robotic welding 225 11.6 Modular automation 236 11.7 Programmable control 236 11.8 Remote-control slave and automated systems 237 11.9 Advances in welding automation 238 11.10 Evaluation of and justification for automated welding 242 11.11 Summary 246 Appendices 247 Appendix 1: Welding processes classification 249 Appendix 2: Shielded metal arc welding (SMAW) electrode classification 250 Appendix 3: Burn-off characteristics 254 Appendix 4: American, Australian and European FCAW classification systems 257 Appendix 5: Flux-cored wire for surfacing and wear resistance 260 Appendix 6: Plasma keyhole welding parameters 262 Appendix 7: Plasma keyhole welding of titanium 263 References 265 Index 279  截图01.png |
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2015-01-31 16:05:04, 1.36 M
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2015-01-31 23:52
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