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INTRODUCTION A thermal shock resistant ceramic in the system Al2O3-ZrO2-TiO2 (AZT ceramic) with an alumina content that was greater than 90 % by weight was developed in previous work.1, 2 Tialite (aluminum titanate), zirconia, and srilankite were identified by XRD as crystalline phases after sintering besides the main component, corundum. Aluminum titanate (Al2TiO5) is characterized by a low coefficient of thermal expansion, low modulus of elasticity, and low mechanical strength. These characteristics are mainly caused by the anisotropy of thermal expansion within the tialite crystals leading to localized internal stresses and microcracking during cooling from sintering temperature.3 Pure tialite tends to decompose to corundum and rutile in the temperature range between approx. 900 ¡ãC and 1280 ¡ãC. The decomposition rate depends on temperature, dwell time, heating rate, phase purity, grain size, and atmosphere.4 The thermal stability of metastable Al2TiO5 can be improved by suitable additives such as MgO which leads to the formation of Al2TiO5-MgTi2O5 solid solution during sintering.5 After quenching the above-mentioned AZT ceramic from 1200 ¡ãC, X-ray diffractograms indicated decomposition of the aluminum titanate phase. The partial decomposition of Al2TiO5 was supposed to play an important role in improving the thermal shock resistance of the alumina-based ceramic on quenching. No significant Al2TiO5 decomposition was observed when the AZT ceramic was quenched from 950 ¡ãC.1, 2 This seems to be consistent with findings of Low and Oo6 who report insignificant decomposition of pure metastable aluminum titanate because of low rates of atomic diffusion below 1000 ¡ãC, but significant decomposition in the temperature range between 1000 ¡ãC and 1300 ¡ãC. |
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