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(B4C), crystalline compound of boron and carbon. It is an extremely hard, synthetically produced material that is used in abrasive and wear-resistant products, in lightweight composite materials, and in control rods for nuclear power generation.
With a Mohs hardness between 9 and 10, boron carbide is one of the hardest synthetic substances known, being exceeded only by cubic boron nitride and diamond. As an abrasive, it is used in powdered form in the lapping (fine abrading) of metal and ceramic products, though its low oxidation temperature of 400¨C500¡ã C (750¨C930¡ã F) makes it unable to withstand the heat of grinding hardened tool steels. Because of its hardness, together with its very low density, it has found application as a reinforcing agent for aluminum in military armour and high-performance bicycles, and its wear resistance has caused it to be employed in sandblasting nozzles and pump seals. A neutron absorber, boron carbide is used in powdered or solidified form to control the rate of fission in nuclear reactors.
Boron carbide is produced by reducing boron oxide with carbon at high temperatures in an electric furnace. After grinding, the black powder is solidified by pressing at temperatures exceeding 2,000¡ã C (3,630¡ã F). Its melting point is approximately 2,350¡ã C (4,260¡ã F).
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Background
TiB2 is the most stable of several titanium-boron compounds. The material does not occur in nature but may be synthesised by carbothermal reduction of TiO2 and B2O3.
As with other largely covalent bonded materials, TiB2 is resistant to sintering and is usually densified by hot pressing or hot isostatic pressing. Pressureless sintering of TiB2 can achieve high densities but liquid forming sintering aids such as iron, chromium and carbon, are required.
Key Properties
Table 1. Typical Physical and mechanical properties of titanium diboride.
Property         
Density (g.cm-3)        4.52
Melting Point (¡ãC)        2970
Modulus of Rupture (MPa)        410-448
Hardness (Knoop)        1800
Elastic modulus (GPa)        510 -575
Poisson's Ratio        0.1 - 0.15
Volume resistivity (ohm.cm) at 20¡ãC        15x10-6
Thermal conductivity (W/m.K)        25
TiB2 is resistant to oxidation in air up to 1000¡ãC. It is also resistant to HCl and HF but reacts with H2SO4 and HNO3. It is readily attacked by alkalis.
Hot pressing of TiB2 (with small additions of metallic or carbide sintering aids) is carried out at 1800 - 1900¡ãC and achieves close to theoretical density. Pressureless sintering requires higher levels of sintering aids and sintering temperatures in excess of 2000¡ãC.
Applications
Due to its high hardness, extreme melting point and chemical inertness, TiB2 is a candidate for a number of applications.
Ballistic Armour
The combination of high hardness and moderate strength make it attractive for ballistic armour, but its relatively high density and difficulty in forming shaped components make it less attractive for this purpose than some other ceramics.
Aluminium Smelting
The chemical inertness and good electrical conductivity of TiB2 have led to its use as cathodes in Hall-Heroult cells for primary aluminium smelting.  It also finds use as crucibles for handling molten metals and as metal evaporation boats.
Other Applications
High hardness, moderate strength and good wear resistance make titanium diboride a candidate for use in seals, wear parts and, in composites with other materials and cutting tools.
In combination with other primarily oxide ceramics, TiB2 is used to constitute composite materials in which the presence of the material serves to increase strength and fracture toughness of the matrix.
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