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Iron¨Csilicon alloy powders were prepared by annealing an elemental mixture at 1000 ¡æ for 2 h under a flow of argon, followed by milling with a high-energy ball-mill (SPEX mixer/mill 8000). A stainless-steel vial and stainless-steel balls of 7.9 mm in diameter were used for milling. The ratio of ball mass to mixture load was 10:1. The alloy powders were characterized by X-ray diffraction (XRD) analysis using Cu K¦Á radiation. 50:50 (wt.%) mixtures of the pure graphite (Timrex SFG6) and Fe¨CSi alloy powders were prepared by ball-milling in a planetary mill (pulverisette-7, Fritsch) for 0.5¨C2 h at a rotation rate of 1600 rpm in anargon atmosphere.

Coin cells (type 2016) were fabricated to test the electrochemical properties. The ball-milled Fe¨CSi alloy powders were mixed with 15 wt.% acetylene black (AB) as an electron conductor and 10 wt.% poly-(vinylidene fluoride) (PVDF) solution dissolved in N-methyl-2-pyrrolidone (NMP) as a binder. The graphite¨CFe20Si80 alloy composite electrodes were made by dispersing 90 wt.% active materials and 10 wt.% PVDF binder in NMP solvent. The resultant slurries were spread on a copper mesh, dried at 120¡æ under vacuum overnight to remove the NMP, and then pressed into a sheet. The electrolyte was 1 M LiPF6 in a mixture of ethylene carbonate (EC) and diethyl carbonate (DEC) (1:1 by volume).Half-cells were assembled in an argon-filled glove-box. The cells were galvanostatically charged and discharged in the voltage range 0¨C2 V versus Li/Li+.

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