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孙王杰

新虫 (正式写手)

[交流] 铜合金钝化

大家好,本人现在遇到这么个情况,复杂黄铜(Cu:89-93%,Sn:0.05-0.5%,P:0.01-0.25%,France:0.15-0.45%,Pb:<=0.03%,余量:锌)在钝化后出现表面偏暗,不够光亮,重复钝化后表面就会变亮,但是放置不到一个月不到的时间,测试会发现导电性能下降,零件温升变高。现在请教这个钝化液的选择和钝化工艺问题,以及黄铜与青铜的钝化液选择有没有区别?

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dickliu7

铁杆木虫 (著名写手)

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小木虫: 金币+0.5, 给个红包,谢谢回帖
孙王杰: 金币+5, 给了资料,但是未解决实际问题 2018-11-08 09:02:15
Passivation

Passivation refers to the process of forming a protective film on metal. The blue-green patina of copper developed during atmospheric exposure
of copper alloys is a protective coating that is aesthetically pleasing. The patina may be artificially produced or accelerated by a solution having the
formulation:

Ammonium sulfate 2.7 kg (6 lb)
Copper sulfate 85 g (3 oz)
Ammonia (technical grade, 39.6 cm3 (1.34 fl oz) 9.90 sp gr)
Water 25 L (6.5 gal)
Total solution 27 L (7.3 gal)

A fine spray of the solution should be applied to a chemically clean surface. The film should be permitted to dry before the part is sprayed a
second time. Five or six repetitions of the spraying and drying sequence are required. The color begins to develop in about 6 h and at first is
somewhat bluer than natural patina. A more attractive color develops as the surface is exposed to natural weathering.

Small copper parts may be coated with an imitation patina by dipping them in or brushing them with the following solution:

Ingredient                                       Parts by weight
Copper                                               30
Nitric acid, concentrated                   60
Acetic acid, 6%                                600
Ammonium chloride                         11
Ammonium hydroxide                      20
(technical grade, 0.90 sp gr)

When preparing the solution, copper is dissolved in the nitric acid, and as soon as the action ceases, the remaining three constituents
are added. The solution is allowed to stand several days before use. Parts treated with this solution are coated with linseed oil.
2楼2018-11-07 22:14:03
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孙王杰

新虫 (正式写手)

引用回帖:
2楼: Originally posted by dickliu7 at 2018-11-07 22:14:03
Passivation

Passivation refers to the process of forming a protective film on metal. The blue-green patina of copper developed during atmospheric exposure
of copper alloys is a protective coating ...

谢谢!再请教一下,这个黄铜与青铜的钝化液配方有区别吗?有没有可能用于钝化青铜的钝化液,在钝化黄铜时把黄铜中的锌给腐蚀掉了?
3楼2018-11-08 09:01:19
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孙王杰

新虫 (正式写手)

引用回帖:
2楼: Originally posted by dickliu7 at 2018-11-07 22:14:03
Passivation

Passivation refers to the process of forming a protective film on metal. The blue-green patina of copper developed during atmospheric exposure
of copper alloys is a protective coating ...

谢谢!再请教一下,这个黄铜与青铜的钝化液配方有区别吗?有没有可能用于钝化青铜的钝化液,在钝化黄铜时把黄铜中的锌给腐蚀掉了?
4楼2018-11-08 09:01:36
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dickliu7

铁杆木虫 (著名写手)


小木虫: 金币+0.5, 给个红包,谢谢回帖
引用回帖:
4楼: Originally posted by 孙王杰 at 2018-11-08 09:01:36
谢谢!再请教一下,这个黄铜与青铜的钝化液配方有区别吗?有没有可能用于钝化青铜的钝化液,在钝化黄铜时把黄铜中的锌给腐蚀掉了?...

我有的資料顯示青銅可以採用Olive Drab Process.

http://www.accu-labs.com/Chromat ... /562-Olive-Drab.pdf
5楼2018-11-08 11:02:28
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ks4422

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小木虫: 金币+0.5, 给个红包,谢谢回帖
我这里有一款自行研发的黄铜青铜钝化液,光亮并且耐盐雾48H。

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6楼2019-01-02 21:33:09
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