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Machining with nanomaterials
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Mark J. Jackson West Lafayette, IN 47907 Jonathan Morrell Y-12 Security Complex Technology Development Division Oak Ridge, TN 37831 1. Fundamentals of Machining 1 1.1 Introduction 1 1.2 Machining Effects 2 1.3 Size Effects in Machining 17 1.4 Nanomachining 18 References 36 2. Machining Stability 39 2.1 Introduction 39 2.2 Phase Difference and Machining Stability 41 2.3 Sensitivity Analysis of the Phase Difference 44 2.4 Verification of Phase Stability 51 2.5 Conclusions 59 References 61 3. Machining Chatter Suppression 67 3.1 Introduction 67 3.2 Non-linear Chatter Model 71 3.3 Characteristic Equation of SSV Cutting 72 3.4 Stability Increment by SSV Cutting 76 3.5 Determination of SSV Stability Increment 80 3.6 Selecting SSV Amplitude from Energy 83 3.7 Conclusions 93 References 93 4. Micromachining from a Materials Perspective 97 4.1 Introduction 97 4.2 Machining Theory 97 4.3 High-Speed Machining 107 4.4 Cutting Tool Wear 116 4.5 Tool Coatings 125 4.6 Micromachining 145 4.7 Meso Machine Tool Design 156 4.8 Future Applications 159 References 161 5 . Machining Brittle Materials Using Nanostructured 169 5.1 Introduction 169 5.2 Mechanisms of Tool Wear 170 5.3 Machining Simulations 173 5.4 Experimental Methods 184 5.5 Discussion 194 5.6 Conclusions 197 References 198 6. Nanostructured Coated Cutting Tools 199 6.1 Introduction 199 6.2 Computational Analysis of Machining 200 6.3 Finite Element Studies of Machining 218 6.4 Discussion 225 References 226 7. Economic Analysis of Machining Using Nanostructured Coated Cutting Tools 229 7.1 Introduction 229 7.2 Experimental Apparatus 235 7.3 Experimental Results 235 7.4 Conclusions 256 References 256 8. Analysis of Machining Hardened Steels Using Coated Cutting Tools 259 8.1 Introduction 259 8.2 Computational Analysis 260 8.3 Experimental Analysis 283 8.4 Discussion 294 References 295 9. Formation of Nanostructured Metals 297 9.1 Introduction 297 9.2 Chip Formation 299 9.3 Experimental Procedure 309 vi Contents Diamond Tools A nalysis of Contact Between Chip and Tool Using 9.4 Discussion 320 References 323 10. Manufacture and Development of Nanostructured 325 10.1 Introduction 325 10.2 Analysis of Stress in a Loaded Wedge 328 10.3 Analysis of Stress in a Wedge with a Distributed L oad 336 10.4 Experimental Methods 345 10.5 Discussion 348 References 357 Subject Index 361 About the Editors 367 download: http://ifile.it/azofvjx |
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