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3.1.1  Microstructure in specimens coated with different coatings types
Fig.1 showed the microstructure in specimens coated with different coatings types. The substrates of all samples were Ni-based superalloy. Fig 1a showed as-deposited EB monolayer coating system, the NiAl coatings closely combined with each other, but there existed apparent interface with substrate. Fig 1b showed as-deposited EB double-layer (NiAL and YSZ) coating system. It can be seen that clear macroscopic interface existed not only between NiAL coating with substrate but also between ceramic layer(YSZ) and metallic layer(NiAL). Moreover, columnar crystal structure of ceramic layer seems more evident but combination of metallic layers are more closely.Fig 1c showed heat-treated EB monolayer coating system. There would form a transition region between coating and substrate after heat treatment on coating system. Table 1 is element distribution profiles of as-deposited and heat-treated EB monolayer coating system in different areas. It can be seen that Ni content of as-deposited coating system nearby the surface between coating and substrate varies from 50.2 to 75.4. For heat-treated coating system, Ni content in the coating, interfacial transition area and substrate are separately 48.8, 56.9 and 76.5. Therefore, element diffusion occurs at the interface of coating and substrate after heat treatment, it means there exists elements diffusion zone (IDZ) at the interface of coating and substrate.
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3.1.1  Microstructural features in specimens with different coatings
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Fig.1 showed microstructural features of cross section view from specimens with different coatings . The substrate used was Ni-based superalloy.  Fig 1a showed as-deposited EB monolayer coating was in close contact with the substrate, however, an apparent interface between the coating layer and the substrate was clearly visible.
ͼ1bΪ³Á»ý̬ϵÄEBË«²ã£¨NiAlºÍYSZ£©Í¿²ãϵͳ£¬´Óͼ1b¿ÉÒÔ¿´³ö£¬ÔÚNiAlÍ¿²ãÓë»ùÌåÖ®¼ä£¬Ìմɲ㣨YSZ£©Óë½ðÊô²ã£¨NiAl£©Ö®¼ä£¬¾ù´æÔڱȽÏÇåÎúµÄºê¹Û½çÃæ£¬Ìմɲ㣨YSZ£©µÄÖù×´¾§½á¹¹¸ü¼ÓÃ÷ÏÔ£¬¶ø½ðÊô²ã£¨NiAl£©½áºÏµÄ±È½ÏÖÂÃÜ¡£
Fig 1b showed as-deposited EB double-layer (NiAL and YSZ) coating. Two clear interfaces existed between NiAL coating-substrate and ceramic (YSZ)-metallic layers(NiAL). The cyrindrical crystal structures in the ceramic layer were more evident, however, the metallic layers were in close contact with the substrate. ͼ1cΪÈÈ´¦Àí̬(heat-treated)ϵÄEBµ¥²ã£¨NiAl£©Í¿²ãϵͳ£¬Í¼1cÖУ¬Í¿²ãϵͳ¾­¹ýÈÈ´¦Àíºó£¬Í¿²ãÓë»ùÌåÖ®¼äµÄ½çÃæ´¦´æÔÚÒ»¸ö¹ý¶ÉÇø¡£Fig 1c showed EB monolayer (NiAl) coating after heat-treatment. There was a transition region between the coating and the substrate after heat treatment.
±í1Ϊ³Á»ý̬£¨Fig. 1a£©ºÍÈÈ´¦Àí̬£¨Fig. 1c£©EBµ¥²ãÍ¿²ãϵͳÔÚ²»Í¬µÄÇøÓòµÄ³É·Ö·Ö²¼Í¼(elements distribution profiles)¡£
Table 1 lists the distribution profiles of elements in different areas of as-deposited and heat-treated EB monolayer coating. The Ni contents of as-deposited coating varies from 50.2(µ¥Î»)   in the coating near the surface to 75.4(µ¥Î») near the substrate.
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Yet, for heat-treated coating, the Ni content in coating, interfacial transition area and substrate are 48.8, 56.9 and 76.5(µ¥Î») , respectively.
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Therefore, element diffusion occurs at the interface after heat treatment, suggesting that there is an elements diffusion zone (EDZ) at the interface between the coating and the substrate.
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