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Nano-Manhattan' 3D solar cells boost efficiency (Update)

Unique three-dimensional solar cells that capture nearly all of the light that strikes them could boost the efficiency of photovoltaic (PV) systems while reducing their size, weight and mechanical complexity.

The new 3D solar cells capture photons from sunlight using an array of miniature "tower" structures that resemble high-rise buildings in a city street grid. The cells could find near-term applications for powering spacecraft, and by enabling efficiency improvements in photovoltaic coating materials, could also change the way solar cells are designed for a broad range of applications.

"Our goal is to harvest every last photon that is available to our cells," said Jud Ready, a senior research engineer in the Electro-Optical Systems Laboratory at the Georgia Tech Research Institute (GTRI). "By capturing more of the light in our 3D structures, we can use much smaller photovoltaic arrays. On a satellite or other spacecraft, that would mean less weight and less space taken up with the PV system."

The 3D design was described in the March 2007 issue of the journal JOM, published by The Minerals, Metals and Materials Society. The research has been sponsored by the Air Force Office of Scientific Research, the Air Force Research Laboratory, NewCyte Inc., and Intellectual Property Partners, LLC. A global patent application has been filed for the technology.

The GTRI photovoltaic cells trap light between their tower structures, which are about 100 microns tall, 40 microns by 40 microns square, 10 microns apart -- and built from arrays containing millions of vertically-aligned carbon nanotubes. Conventional flat solar cells reflect a significant portion of the light that strikes them, reducing the amount of energy they absorb.

Because the tower structures can trap and absorb light received from many different angles, the new cells remain efficient even when the sun is not directly overhead. That could allow them to be used on spacecraft without the mechanical aiming systems that maintain a constant orientation to the sun, reducing weight and complexity ¨C and improving reliability.

"The efficiency of our cells increases as the sunlight goes away from perpendicular, so we may not need mechanical arrays to rotate our cells," Ready noted.

The ability of the 3D cells to absorb virtually all of the light that strikes them could also enable improvements in the efficiency with which the cells convert the photons they absorb into electrical current.

In conventional flat solar cells, the photovoltaic coatings must be thick enough to capture the photons, whose energy then liberates electrons from the photovoltaic materials to create electrical current. However, each mobile electron leaves behind a "hole" in the atomic matrix of the coating. The longer it takes electrons to exit the PV material, the more likely it is that they will recombine with a hole -- reducing the electrical current.

Because the 3D cells absorb more of the photons than conventional cells, their coatings can be made thinner, allowing the electrons to exit more quickly, reducing the likelihood that recombination will take place. That boosts the "quantum efficiency" ¨C the rate at which absorbed photons are converted to electrons ¨C of the 3D cells.
Fabrication of the cells begins with a silicon wafer, which can also serve as the solar cell¡¯s bottom junction. The researchers first coat the wafer with a thin layer of iron using a photolithography process that can create a wide variety of patterns. The patterned wafer is then placed into a furnace heated to 780 degrees Celsius. Hydrocarbon gases are then flowed into furnace, where the carbon and hydrogen separate. In a process known as chemical vapor deposition, the carbon grows arrays of multi-walled carbon nanotubes atop the iron patterns.

Once the carbon nanotube towers have been grown, the researchers use a process known as molecular beam epitaxy to coat them with cadmium telluride (CdTe) and cadmium sulfide (CdS) which serve as the p-type and n-type photovoltaic layers. Atop that, a thin coating of indium tin oxide, a clear conducting material, is added to serve as the cell¡¯s top electrode.

In the finished cells, the carbon nanotube arrays serve both as support for the 3D arrays and as a conductor connecting the photovoltaic materials to the silicon wafer.

The researchers chose to make their prototypes cells from the cadmium materials because they were familiar with them from other research. However, a broad range of other photovoltaic materials could also be used, and selecting the best material for specific applications will be a goal of future research.

Ready also wants to study the optimal heights and spacing for the towers, and to determine the trade-offs between spacing and the angle at which the light hits the structures.

The new cells face several hurdles before they can be commercially produced. Testing must verify their ability to survive launch and operation in space, for instance. And production techniques will have to scaled up from the current two-inch laboratory prototypes.

"We have demonstrated that we can extract electrons using this approach," Ready said. "Now we need to get a good baseline to see where we compare to existing materials, how to optimize this and what¡¯s needed to advance this technology."

Intellectual Property Partners of Atlanta holds the rights to the 3D solar cell design and is seeking partners to commercialize the technology.

Another commercialization path is being followed by an Ohio company, NewCyte, which is partnering with GTRI to use the 3D approach for terrestrial solar cells. The Air Force Office of Scientific Research has awarded the company a Small Business Technology Transfer (STTR) grant to develop the technology.

"NewCyte has patent pending, low cost technology for depositing semiconductor layers directly on individual fullerenes," explained Dennis J. Flood, NewCyte¡¯s president and CTO. "We are using our technology to grow the same semiconductor layers on the carbon nanotube towers that GTRI has already demonstrated. Our goal is to achieve performance and cost levels that will make solar cells using the GTRI 3D cell structure competitive in the broader terrestrial solar cell market."

On the Net:
http://www-stage.gatech.edu/news-room/flash/CNTpv.html
Source: Georgia Institute of Technology

[ Last edited by ddx-k on 2008-12-4 at 15:44 ]
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Fraunhofer Institute achieves 39.7% record efficiency for solar cells
(Nanowerk News) At 39.7% efficiency for a multi-junction solar cell, researchers at the Fraunhofer Institute for Solar Energy Systems ISE in Freiburg have exceeded their own European record of 37.6% which they achieved just a short time ago. III-V semiconductor multi-junction solar cells are used in photovoltaic concentrator technology for solar power stations.
¡°We have improved the contact structures of our solar cells,¡± says Frank Dimroth, Head of the III-V ¨C Epitaxy and Solar Cells Group at Fraunhofer ISE. ¡°As a result, using the same semiconductor structures, we now achieve the higher efficiency when converting sunlight into electricity.¡±
For the utilization in photovoltaic concentrator systems, the optimal efficiency of multi-junction solar cells must often be achieved between 300 - 600 suns, that is, at a sunlight concentration factor of 300 ¨C 600. The metallization of the front side makes the main difference for different concentration factors. In the front grid the current is conducted through a network of thin wires (see figure 1) from the middle of the solar cell to the edge, where it is then picked up by a 50 µm gold wire. Particularly under concentrated sunlight, the structure of this metal network is decisive. For one, the metal wires must be big enough to transport, with low resistance, the large currents which are generated under concentrated sunlight. On the other hand, the wires must be as small as possible since the sunlight cannot penetrate through metal and thus the cell area covered by metal cannot be used for the electrical conversion.
For the past two years at Fraunhofer ISE, work is being performed on a new program for the theoretical calculation of optimal contact structures. Based on this work sponsored by the EU Project Fullspectrum (SES6-CT-2003-502620), solar cells holding the newest record efficiencies were developed. These cells are especially suitable for situations of inhomogeneous radiation, as occurs in the case of concentrated sunlight. These solar cells are installed in the concentrator modules of the type FLATCON® at Fraunhofer ISE and at the spin-off company Concentrix Solar GmbH, among others.
¡°We are very pleased to have advanced a further decisive step in such a short amount of time,¡± says Dr. Andreas Bett, Department Head at Fraunhofer ISE. ¡°Highest conversion efficiencies help the young technology to become market competitive and to further sink the costs of generating electricity from the sun for the future.¡± For more than ten years, researchers at Fraunhofer ISE have been developing multi-junction solar cells with highest efficiencies. One emphasis here is on the so-called metamorphic (lattice mismatched) triple-junction solar cells made out of Ga0.35In0.65P, Ga0.83In0.17As and Ge, which have an especially high theoretical efficiency potential. The solar cell structures consist of more than 30 single layers, which are deposited on a germanium substrate by means of metal-organic vapour-phase epitaxy (MOVPE). Today such multi-junction III-V semiconductor solar cells achieve the highest conversion efficiency worldwide by far. Due to the large material and manufacturing costs, however, they are only used in concentrating PV systems and in space.
Source: Fraunhofer Institute for Solar Energy Systems
40Â¥2008-11-13 00:24:20
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Platinum nanocrystals boost catalytic activity for fuel oxidation, hydrogen production

(A) Low-magnification SEM image of a platinum tetrahexahedral nanocrystal and its geometrical model. (B) High-resolution transmission electron microscopy image recorded from a platinum tetrahexahedral nanocrystal to reveal surface atomic steps in the areas made of (210) and (310) sub-facets. Credit: Zhong Lin Wang
A research team composed of electrochemists and materials scientists from two continents has produced a new form of the industrially-important metal platinum: 24-facet nanocrystals whose catalytic activity per unit area can be as much as four times higher than existing commercial platinum catalysts.
The new platinum nanocrystals, whose "tetrahexahedral" structure had not previously been reported in the metal, could improve the efficiency of chemical processes such as those used to catalyze fuel oxidation and produce hydrogen for fuel cells.
"If we are going to have a hydrogen economy, we will need better catalysts," said Zhong Lin Wang, a Regents Professor in the School of Materials Science and Engineering at the Georgia Institute of Technology. "This new shape for platinum catalyst nanoparticles greatly improves their activity. This work also demonstrates a new method for producing metallic nanocrystals with high-energy surfaces."
The new nanocrystals, produced electrochemically from platinum nanospheres on a carbon substrate, remain stable at high temperatures. Their sizes can be controlled by varying the number of cycles of "square wave" electrical potential applied to them.
"This electrochemical technique is vital to producing such tetrahexahedral platinum nanocrystals," said Shi-Gang Sun, an Eminent Professor in the College of Chemistry and Chemical Engineering at the Xiamen University in China. "The technique used to produce the new platinum nanostructures may also have applications to other catalytic metals."
The research was supported by the Natural Science Foundation of China, Special Funds for Major State Basic Research Project of China and the U.S. National Science Foundation. Details will be reported in the May 4 issue of the journal Science.
Platinum plays a vital role as a catalyst for many important reactions, used in industrial chemical processing, in motor vehicle catalytic converters that reduce exhaust pollution, in fuel cells and in sensors. Commercially available platinum nanocrystals ¨C which exist as cubes, tetrahedra and octahedra ¨C have what are termed "low-index" facets, characterized by the numbers {100} or {111}. Because of their higher catalytic activity, "high-index" surfaces would be preferable ¨C but until now, platinum nanocrystals with such surfaces have never been synthesized ¨C and therefore have not been available for industrial use.
The nanocrystals produced by the U.S.-Chinese team have high energy surfaces that include numerous "dangling bonds" and "atomic steps" that facilitate chemical reactions. These structures, characterized by {210}, {730} or {520} facets, remain stable at high temperatures ¨C up to 800 degrees Celsius in testing done so far. That stability will allow them to be recycled and re-used in catalytic reactions, Wang said.
Though the process must still be fine-tuned, the researchers have learned to control the size of the particles by varying the processing conditions. They are able to control the size such that only 4.5 percent of the nanocrystals produced are larger or smaller than the target size.
"In nanoparticle research, two things are important: size control and shape control," said Wang. "From a purity point of view, we have been able to obtain a high yield of nanocrystals whose shape was a real surprise."
Depending on conditions, the new nanocrystals can be as much as four times more catalytically active per unit area than existing commercial catalysts. But since the new structures tested are more than 20 times larger than existing platinum catalysts, they require more of the metal ¨C and hence are less active per unit weight.
"We need to find a way to make these nanocrystals smaller while preserving the shape," Wang noted. "If we can reduce the size through better control of processing conditions, we will have a catalytic system that would allow production of hydrogen with greater efficiency."
Production of the new crystals begins with polycrystalline platinum spheres about 750 nanometers in diameter that are electrodeposited onto a substrate of amorphous ¨C also known as "glassy" ¨C carbon. Placed in an electrochemical cell with ascorbic acid and sulfuric acid, the spheres are then subjected to "square wave" potential that alternates between positive and negative potentials at a rate of 10 to 20 Hertz.
The electrochemical oxidation-reduction reaction converts the spheres to smaller nanocrystals over a period of time ranging from 10 to 60 minutes. The role of the carbon substrate isn't fully understood, but it somehow enhances the uniformity of the nanocrystals.
"The key to producing this shape is to tune the voltage and the time period under which it is applied," Sun noted. "By changing the experimental conditions, we can control the size with a high level of uniformity."
Scanning electron microscopy shows that the sizes average 81 nanometers in diameter, with the smallest just 20 nanometers. The microscopy also found that the structures were composed of single crystals with no dislocations.
"Not only do we have a beautiful shape ¨C which was observed for the first time in this research ¨C but we also have a very valuable catalyst," Sun added. "And because these nanocrystals are stable, the shape is preserved after the catalytic reaction, which will allow us to use the same nanocrystals over and over again."
Source: Georgia Institute of Technology
2Â¥2008-11-12 23:48:30
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À´Ô´: http://www.stdaily.com/gb/stdaily/2007-06/27/content_687488.htm
3Â¥2008-11-12 23:49:49
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feynman

Ìú¸Ëľ³æ (ÕýʽдÊÖ)


Portugal ¨C June 28, 2007 ¨C A new paper published in Journal of the American Ceramic Society proposes a new method of producing hydrogen for portable fuel cells. This new method negates the need for the complicated and expensive equipment currently used. With their ability to work steadily for 10-20 times the length of equivalently sized Lithium-ion batteries, portable fuel cells are ideal energy suppliers for devices such as computers, cell phones and hybrid vehicles.


    Significant amounts of hydrogen are needed to power these long-lived fuel cells, but producing the chemical has, until this point, been costly and difficult. Zhen-Yan Deng, lead author of the study, found that modified aluminum powder can be used to react with water to produce hydrogen at room temperature and under normal atmospheric pressure. The result is a cost-efficient method for powering fuel cells that will make their use a more practical and realistic option in many applications.


    Efforts to produce large amounts of hydrogen for portable devices have previously focused on other chemicals; however, compared to other hybrids, aluminum is cheaper and requires no other chemical in order to react with water. ¡°This makes the modified aluminum powder a more economically viable material to generate hydrogen for the future use of portable fuel cells,¡± says Deng.

    Link: http://www.blackwellpublishing.com/press/pressitem.asp?ref=1308
4Â¥2008-11-12 23:50:14
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