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Selective catalytic oxidation of toluene by molecular oxygen to benzaldehyde, benzyl alcohol and benzoic acid is an important transformation in chemical industry. However, improving the conversion of toluene and selectivity of value-added intermediates remains a challenge . The SINA process is a very important industrial process for preparation of caprolactam, Among them, liquid-phase oxidation of toluene is catalyzed by cobaltous salts at 165¡æand 1.0 MPa with toluene conversion of 14¨C15 % and benzoic acid selectivity of 92¨C93 %, but only small amounts of benzaldehyde and benzyl alcohol are obtained as by-products. Benzaldehyde and benzyl alcohol are essential intermediates in the manufacture of various chemicals, such as pharmaceuticals, food stuff, dyes, perfume, and resins. Currently, benzaldehyde and benzyl alcohol are produced mainly by hydrolysis of benzal chloride [5, 6]. However, the above process inevitably produces a trace amount of chlorine, and thus, its use is prohibited in the pharmaceuticals and food stuff industries. For this reason, much attention has been paid to find outfind out new eco-friendly methods for production of benzaldehyde and benzyl alcohol via controlled toluene oxidation with molecular oxygen. Moreover, benzaldehyde and benzyl alcohol are more susceptible to secondary oxidation to benzoic acid, thus resulting in lower selectivity. Hence,many efforts have been made to develop some efficient and selective catalytic systems for controlled oxidation of toluene with molecular oxygen, including copper (II) complexes, Mnsalen complex, and manganese or cobalt tetraphenylporphyrin. N-Hydroxyphthalimide (NHPI) is widely recognized as a carbon-radical-producing catalyst for various free-radical-mediated reactions . Ishii and his group developed an oxidizing system NHPI/O2/Co(II), which is able to efficiently catalyze the oxidation of a large variety of organic compounds under mild conditions at moderate oxygen pressure and temperature. The oxidation of toluene was carried out in the presence of NHPI (10 mol%) and Co(OAc)2 (0.5 mol%) in acetic acid solution for 20 h under ambient conditions produced benzoic acid in 81 % yield . Jiang et al. also prepared Benzoic acid from aerobic oxidation of toluene using manganese dioxide (MnO2) and NHPI as catalysts. In order to improve the selectivity of benzaldehyde and benzyl alcohol among the products, our team has investigated liquid-phase solventfree oxidation of toluene using an SBA-15-immobilized N,N-bis(salicylidene) ethylenediiminocobalt (Cosalen) complex and NHPI as catalyst . Among the NHPIcatalyzed oxidation systems combined with metal salt and complex, the immobilization and recycle of metals was already investigated. A silica gel supported cobalt(II) Schiff base complex was used as an effective and reusable catalyst into selective oxidation of alkyl aromatics in combination with NHPI under oxygen at atmospheric pressure. However, a major problem is that NHPI as a main catalyst can decompose to phthalimide and phthalic anhydride, or form inactive trimers, thus requiring a larger amount of NHPI for the reaction. Recovery and recycle of NHPI remains a significant limitation that restricts the application of NHPI. To our knowledge, little work has been done regarding the reuse of NHPI. The use of a novel supported NHPI promoter by a coupling reaction was reported, but in acetic acid as a solvent. In the aerobic oxidation of cumene, Melone et al. recovered the catalyst NHPI at the end of the oxidation process by removal of polar co-solvent, with consequent precipitation of NHPI. The resulting filtered mixture is treated with nonbasic supports, the adsorbing solids can be regenerated by washing with a polar solvent, allowing the recovery of residual catalyst. Immobilization of NHPI on silica has been achieved by impregnation in the oxidation of cycloalkanes with favorable results, but the loss of the active site NHPI was unavoidable. SBA-15 mesoporous silica is a useful heterogenous carrier with high thermal stability, contains regular arrays of uniformly-sized channels . The amorphism of the pore walls gives rise to a substantial number of silanol groups, thus facilitating the grafting of catalytically active groups. N,N-dihydroxypyromellitimide (NDHPI), an analogue of NHPI, involves two hydroxyimide moieties. As reported, the catalytic activity of a hyroxyimide moiety of NDHPI is comparable to that of NHPI . In this work, SBA-15-immobilized NHPI through normal impregnation method and SBA-15-immobilized NDHPI through covalent bonding with Si¨COH groups of SBA-15 by a new method were prepared and comparatively used as catalysts into toluene oxidation. |
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