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[×ÊÔ´] failure analysis of paints and coatings

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It has been over 8 years since the first edition of Failure Analysis of Paints and
Coatings was published. During this period, many coating types have remained
the same, and a few new ones have been introduced, or at least have been more
heavily marketed. Advances have been made in surface preparation technology,
and more opportunities for training and education have been made available than
ever before. However, in spite of all of this, the coatings industry still experiences
its fair share of failures.
A coating failure does not just involve the cost of some paint. Repair of an
existing structure can be extremely expensive, perhaps even entailing lost production time if the facility has to be shut down for repairs. If a coating lining a process
vessel or a railroad tank car fails, large amounts of product may become unmarketable and may have to be disposed of. Reputations can be damaged. The cost
of a paint failure is seldom cheap.
The first edition of this book introduced some basic concepts in paint formulation and chemistry. This has been updated in the second edition to include some
additional types of coatings, such as polyureas, polysiloxanes and powder coatings. Some additional discussion has been included concerning surface preparation, the mechanism of blistering and the chemistry of amine blush. Analytical
techniques such as gas chromatography ¨C mass spectroscopy and differential scanning calorimetry have been discussed in more detail. However, as with the first
edition, the subjects of coatings chemistry and analytical chemistry are presented
at the introductory level. Although essential to conducting a failure analysis,
many thorough texts already exist on these subjects.
As pointed out in the preface to the first edition, the failure analysis of paints
and coatings is all about problem solving. Problem solving is a difficult subject
to teach, and probably relies on curiosity and experience more than anything else.
Therefore, in addition to the basics of coatings science and analytical chemistry,
which form the foundation upon which curiosity and experience can build,
this book contains numerous practical examples of solving real - world coating
failures. Indeed, the biggest difference between the first and second editions is
xiv PREFACE TO THE REVISED EDITION
the much greater number of coating failures discussed in Chapter 10 . Eight additional examples of coating failure investigations have been added to this chapter,
almost doubling its size. I hope the reader enjoys studying them as much as the
author did conducting them.
Dwight G. Weldon
Weldon Laboratories, Inc.
PO Box 40
Imperial, PA 15126, USA
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